Infrastructure
New Product Development (NPD)Team
At Noble Cast, we specialize in the in-house design and manufacturing of high-quality die casting dies, catering to a wide range of applications, including gravity die casting dies, machining fixtures, and relation gauges. Our solutions are tailored to meet the demands of intricate castings for both automotive and non-automotive parts.
Established with a vision of excellence and innovation, Noble Cast combines advanced technology with skilled craftsmanship. Our state-of-the-art facility is equipped with cutting-edge machinery and precision tools, ensuring we deliver world-class solutions that exceed industry standards.
At Noble Cast, our New Product Development (NPD) team is dedicated to driving innovation and delivering cutting-edge solutions in aluminum gravity die casting. This specialized team combines technical expertise, advanced technology, and a collaborative approach to bring your product concepts to life.
- Inspire. Innovate. Impact.
Our Focus Areas
Concept to Completion
From initial design to final production, we manage every stage of development, ensuring seamless integration with your project requirements.
Precision Design and Prototyping
Leveraging advanced CAD/CAM software and rapid prototyping techniques, our team ensures efficient designs that optimize material usage and casting performance.
Material Expertise
Specializing in aluminum alloys, we develop solutions that deliver exceptional strength, durability, and lightweight properties, catering to both automotive and non-automotive applications.
Customized Solutions
Our team collaborates closely with clients to create tailored solutions that address specific performance, cost, and timeline requirements.
Quality Assurance
Equipped with robust testing and validation capabilities, including simulations, dimensional analysis, and casting trials, we ensure your product meets global quality standards.
- Expertise. Innovation. Collaboration.
Team Strengths
Our team brings together seasoned professionals with deep industry knowledge, a passion for innovation, and a client-focused mindset—ensuring precision, progress, and partnership in every project.
Experienced Professionals
A team of metallurgists, engineers, and designers with years of expertise in aluminum gravity die casting.
Innovative Thinking
Constantly exploring new techniques and technologies to improve efficiency and product performance.
Collaborative Approach
Close communication with clients to understand their unique needs and deliver exceptional outcomes.
Tool Room at Noble Cast
At Noble Cast, we excel in the in-house design and manufacturing of precision die-casting dies, offering a comprehensive range of solutions that cater to diverse applications. These include:
- Gravity die casting dies
- Machining fixtures
- Relation gauges
Our expertise is tailored to meet the intricate demands of both automotive and non-automotive castings, ensuring exceptional quality and reliability.
Founded with a vision of excellence and innovation, Noble Cast integrates advanced technology with skilled craftsmanship to deliver superior results. Our state-of-the-art tool room is equipped with cutting-edge machinery, including:
- CAD/CAM software for precise designs
- Advanced manufacturing machines such as:
- VMC (Vertical Machining Centers)
- CNC (Computer Numerical Control)
- EDM (Electrical Discharge Machines)
With our modern facility and highly trained team, we ensure that our tooling solutions not only meet but exceed industry standards. Our commitment to delivering high-quality, durable, and efficient tools positions us as a trusted partner for OEMs and manufacturers worldwide.
This emphasis on precision and innovation makes Noble Cast a leader in die-casting tool design and manufacturing.
- Advanced Casting Infrastructure
Aluminum Gravity Die Casting Setup
At Noble Cast, we are equipped with a fully-fledged aluminum gravity die casting setup designed to meet the most demanding requirements of modern industries. Our facility combines advanced machinery, state-of-the-art technology, and skilled expertise to deliver superior casting solutions with precision and efficiency.
Melting Furnaces
High-capacity melting furnaces designed for consistent and efficient melting of aluminum alloys, ensuring uniform material properties.
Holding Furnaces
Advanced holding furnaces to maintain optimal molten metal temperature, minimizing energy loss and ensuring quality consistency during casting.
Degassing Equipment
High-performance degassing systems to remove impurities and enhance the quality of the molten metal, resulting in defect-free castings.
Specialized Die Casting Machines
Tilt Pour Machines: Precision tilt-pour casting equipment for superior control and uniform filling of molds.
Die Casting Machines
Dedicated machines tailored to produce complex components with high dimensional accuracy and surface finish.
Trimming Machines
Automated trimming machines for precise removal of excess material, ensuring castings are ready for machining or finishing.
Heat Treatment Furnaces
Advanced heat treatment facilities to improve mechanical properties, enhance strength, and meet specific customer requirements
Shot Blasting Machines
High-efficiency shot blasting machines to clean and refine the surface finish of cast components.
Leak Testing Machines
Specialized equipment for pressure and leak testing, ensuring the reliability and performance of critical components
- Powering Precision Casting
Key Features of Our Setup
With our fully-equipped aluminum gravity die casting setup, Noble Cast is your trusted partner for delivering world-class casting solutions for both automotive and non-automotive applications.
Precision and Efficiency
Advanced machinery for producing high-quality, defect-free castings.
Custom Solutions
Tailored setups to handle diverse and complex casting requirements.
Quality Assurance
Rigorous inspection processes to meet global quality standards.
Sustainability
Energy-efficient operations designed to reduce waste and environmental impact.
Machine Shop for Aluminum Castings
At Noble Cast, our state-of-the-art machine shop is designed to meet the diverse needs of aluminum casting machining, from general machining to high-precision components. Equipped with advanced machinery and supported by a skilled team of engineers, we deliver top-notch machining solutions that cater to a variety of industries.
Our Capabilities
- VMC (Vertical Machining Centers): High-speed, high-precision machining for complex geometries and tight tolerances.
- CNC Machines: Versatile and reliable equipment for both small and large-scale production runs.
- SPMs (Special Purpose Machines): Customized solutions for unique machining requirements, ensuring efficiency and consistency.
- A pool of experienced engineers specializing in machining program development and process optimization.
- Expertise in handling complex machining operations with precision and efficiency.
- Skilled in ramping up production to meet tight deadlines without compromising quality.
- Flexibility to adapt machining processes based on customer-specific requirements, including high-mix, low-volume, and high-volume production needs.
- Precision machining for critical applications, ensuring reliability and performance.
- Surface finishing, deburring, and quality inspections to ensure every component meets stringent standards.
- Why Choose Us
Why Choose Our Machine Shop?
With our advanced setup and commitment to excellence, Noble Cast is your trusted partner for delivering high-quality machined parts that exceed expectations.
Cutting-Edge Technology
Access to the latest machining tools and techniques for superior results.
End-to-End Support
From prototyping to production, we manage every stage of the machining process.
Quality Assurance
Rigorous quality checks at every step, ensuring components meet global standards.
Customer-Centric Approach
A dedicated team to understand and deliver on specific customer requirements.
Quality Assurance
At Noble Cast, maintaining the highest quality standards for both aluminum castings and precision machining is at the core of our operations. We have invested in a comprehensive range of advanced testing and inspection equipment to ensure every product meets or exceeds customer expectations.
Our Quality Infrastructure Includes:
Spectrometer: For precise analysis of alloy grades during both incoming and in-process stages, ensuring the right chemical composition.
- Vacuum Testing Sample & Density Index Machine: For evaluating the quality and integrity of castings by measuring porosity and density.
- Temperature Controllers: Advanced monitoring systems for maintaining optimal molten metal and die temperatures during the casting process.
- Shell Core Sand Testing Equipment: For assessing sand properties to ensure defect-free cores and molds.
Hardness Testing Machines: To verify material hardness and ensure compliance with specifications.
- Surface Roughness Tester: For measuring and maintaining required surface finishes on machined components.
- Coating Thickness Gauge: To ensure accurate application of protective coatings, meeting required standards.
Metallography Testing: For analyzing microstructure and grain structure to confirm material properties.
- Dimensional Checking Instruments: Precision tools for accurate measurement and verification of part dimensions.
CMM (Coordinate Measuring Machine): For high-precision dimensional inspections, ensuring geometric accuracy.
- X-Ray Testing: For non-destructive evaluation of internal casting defects like porosity or cracks. (Available at a nearby dedicated lab for efficient access.)
At Noble Cast, we are committed to delivering products that meet stringent quality standards, ensuring reliability, performance, and customer satisfaction. Our robust quality assurance processes make us your trusted partner for high-precision aluminum castings and machined components.
Shipping & Logistics
At Noble Cast, we pride ourselves on our efficient and reliable shipping and logistics solutions, ensuring seamless delivery of products anywhere in the world. With a dedicated team and robust infrastructure, we cater to global requirements while adhering to international trade standards.
- Noble Cast Comp Pvt Ltd
Key Features of Our Shipping & Logistics Services
Comprehensive Global Reach
Expertise in shipping to any destination worldwide, tailored to meet specific customer needs.
Flexible Incoterm Options
From EXW (Ex-Works) to DDP (Delivered Duty Paid), we offer a full range of Incoterm options, ensuring transparency and convenience for our customers.
Dedicated U.S. Warehouse
A fully operational warehouse in South Carolina, USA, designed for inventory management and timely distribution to our esteemed U.S. customers.
Efficient Inventory Management
Advanced systems to monitor and manage stock levels, ensuring just-in-time delivery and minimizing lead times.
Experienced Logistics Team
A skilled team proficient in managing end-to-end logistics, including documentation, customs clearance, and freight coordination.
By integrating world-class logistics capabilities with our commitment to excellence, Noble Cast ensures that your products reach their destination reliably, efficiently, and in perfect condition.